Silicone Handle

Precision Silicone and Metal Overmolding｜Overcoming the Challenge of 0.2mm Ultra-Thin Metal Insert Deformation

In the field of composite manufacturing involving silicone and metal components, precisely bonding soft silicone with ultra-thin metal inserts as slim as 0.2 mm is a true test of technical expertise and experience. The challenge of this high-difficulty process lies in the fact that thin metal inserts are highly prone to deformation under the heat and pressure inside the mold, often resulting in an increased defect rate.

Core Technology: The perfect integration of precision molds and stable processes

XACE has cultivated expertise in silicone compression molding and metal insert overmolding (Insert Molding) for many years, backed by the following three core advantages:

• Ultra-high precision mold development: Precisely control mold tolerances and positioning systems to ensure that thin metal inserts are firmly fixed during the molding process, preventing displacement or deformation.
• Optimized pressure and temperature control: Through expert process parameter adjustments, we achieve the ideal balance between silicone flow and metal stability, effectively protecting the integrity of metal inserts.
• Professional process design: From material selection to product demolding, our expert team designs the optimal production workflow for your project, significantly improving yield rates and structural strength.

A wide range of applications

Our high-precision silicone and metal overmolding technology meets the stringent requirements of industries demanding tight tolerances, exceptional cleanliness, and outstanding durability. This technology provides precise insulation, cushioning, and waterproof protection for delicate electronic components. In the medical field, medical-grade silicone is used to create safe and skin-friendly device components. Additionally, it forms a tough, anti-rust and scratch-resistant coating for thin metal parts, and enables the customization of hybrid products with specialized functions and aesthetics for industrial instruments and sensors.

Comprehensive Customization Services: Precision from Material to Appearance

XACE understands the uniqueness of every project. Whether you require silicone materials that meet FDA food-grade or ISO 10993 medical-grade certifications, or need customized formulations, Shore A hardness adjustments, and precise color matching, we are fully equipped to meet your needs.

If you're looking for stable and reliable silicone and thin metal insert molding technology support, XACE is here to provide you with comprehensive professional services at any time! From product design and technical development to mass production support, we are committed to meeting your every need and helping you achieve outstanding product goals. Contact us today to kick-start your high-difficulty molding project!